Standard Double Pitch Conveyor Chains

Compatible replacement for Rexnord 200-Series, Dodge conveyor chain, and Tsubaki C-series double pitch — ISO 606 double pitch conveyor chains with small and large roller options for slow-speed industrial, agricultural, and packaging conveyor systems.

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Description

ISO Double Pitch Conveyor Chain

Standard Double Pitch Conveyor Chains offer twice the pitch of equivalent short-pitch roller chain, reducing chain weight, lowering sprocket tooth loading, and cutting material cost on slow-speed conveying systems — without sacrificing load capacity or dimensional precision.

Understanding Double Pitch Conveyor Chains

Double pitch conveyor chains derive their name from a simple dimensional relationship: the pitch of a double pitch chain is exactly twice that of the equivalent short pitch chain from which it is derived. A C2040 double pitch chain, for example, has a pitch of 25.40mm — exactly twice the 12.70mm pitch of a standard ANSI #40 chain. This relationship means that double pitch chains share the same roller diameter, inner plate width, and pin dimensions as their single-pitch parent chains. They run on sprockets designed with alternating (every other tooth) engagement, or on full-tooth sprockets specifically profiled for double pitch chains.

The core advantage of double pitch construction is material efficiency in low-speed conveying applications. Because slow-speed conveyors do not require the dynamic load rating that short-pitch chains are optimised for, the additional pitch length can be used to reduce the number of links required for a given conveyor length, cutting chain weight, reducing lubrication requirements, and lowering the total component cost. In agricultural, construction, textile, and light industrial conveying where conveyor speeds are below 0.5 m/s, double pitch chains are the standard selection rather than an alternative.

Standard Double Pitch Conveyor Chains ISO 606

Double pitch conveyor chains — small and large roller types for varied conveying requirements

Small Roller vs Large Roller Type

Double pitch conveyor chains are produced in two distinct roller diameter options that affect their function in the conveying system, not just their dimensions.

Small Roller Type (R Rollers)
Small roller type double pitch chains use rollers of the same diameter as the parent single-pitch chain. These are used in sprocket-engaged conveying systems where the rollers mesh with standard double-pitch sprocket tooth profiles. The small roller maintains accurate engagement geometry and is the correct choice for any application where the chain is driven by a toothed sprocket at the drive head and possibly also at the take-up end. Most power-transmission conveying applications specify the small roller type.
Large Roller Type (S Rollers)
Large roller type chains have rollers with an outer diameter equal to the pitch — filling the full pitch space. These larger rollers run directly on flat rails or guide channels rather than engaging sprocket teeth, making them the correct choice for conveying systems where the chain carries loads on a flat track surface rather than being driven through sprocket engagement. This configuration allows the chain to support the conveyed product directly on the roller surfaces, useful in accumulation conveyors and flat-top system alternatives.

Specification Table — Double Pitch Conveyor Chains

ISO No. ANSI No. Pitch P (mm) Small Roller Ø (mm) Large Roller Ø (mm) Inner Width (mm) Pin Ø (mm) Plate Depth (mm) Q min kN Weight kg/m
C208A C2040 25.40 7.95 15.88 7.85 3.96 12.00 14.1 0.45
C210A C2050 31.75 10.16 19.05 9.40 5.08 15.09 21.8 0.68
C212A C2060 38.10 11.91 22.23 12.57 5.94 18.00 31.3 1.10
C216A C2080 50.80 15.88 28.58 15.75 7.92 24.00 55.6 2.10
C220A C2100 63.50 19.05 39.68 18.90 9.53 30.00 87.5 3.30
C224A C2120 76.20 22.23 44.45 25.22 11.10 35.70 125.6 4.90
Double pitch conveyor chain in packaging and agricultural application

Where Double Pitch Chains Excel

Double pitch chains are the dominant chain type in three sectors: agriculture, light industrial material handling, and textile manufacturing. Each sector uses double pitch chains for different reasons, but all share the common feature of needing to convey materials reliably at low-to-moderate speeds without the high dynamic load ratings that short-pitch chains are engineered for.

Agricultural Machinery

Grain conveyors in elevators and storage facilities, seed cleaning equipment, and crop washing systems all run at conveying speeds where double pitch chain is the appropriate selection. Agricultural environments also present high dust and debris loading that can accelerate pin-bushing wear in standard chains — the extended pin-to-bushing contact area in the larger pitch of double pitch chains is more tolerant of contaminated lubrication than equivalent small-pitch configurations.

Construction and Road Building Equipment

Asphalt mixing plants, concrete batching equipment, and aggregate handling systems use double pitch conveyor chains to move heavy, abrasive bulk materials at controlled low speeds. The extended pitch allows for easier attachment fitting — cross-bars, scrapers, and flights can be bolted through the extended pins without the tight spacing constraints of short-pitch chain.

Packaging and Textile Machinery

Indexing conveyor systems in packaging lines — where the chain advances a fixed distance per cycle rather than running continuously — benefit from double pitch chain’s lighter weight per unit length, which reduces the inertia that must be overcome at each indexing step. In textile machinery, long runs of double pitch chain carry fabric through process stages at very slow speeds with minimal vibration, where the smoother articulation of the larger pitch reduces the polygon effect that causes speed variations in short-pitch chains at low tooth counts.

Double pitch chain agricultural and construction application

Bent Side Plate and Attachment Variants

Standard double pitch conveyor chains are available with optional bent side plate construction (K-type), where the outer link plates are formed with an upward-facing flange that provides a convenient flat surface for attachment of conveyor accessories. Attachments available include A-type (single tab on one side), K-type (double tab extending both sides), and custom forms to client drawings. Extended pin attachments (EP) allow direct bolting of cross bars without bracket hardware. All attachment variants are available across the full pitch range and can be specified at any link pitch interval within the chain run.

Components and Matching Parts Available

Double Pitch Sprockets — ISO and ANSI Standards
Full range of double pitch sprockets from C2040 (25.4mm pitch) through C2120 (76.2mm pitch) in simplex and duplex bore configurations. Even-tooth sprockets for use with alternating pitch engagement; specific double-pitch tooth-form sprockets for continuous engagement.

Connecting Links
Spring-clip and cotter-pin connecting links for all double pitch chain sizes. Bent-plate connecting links available for K-type chain assemblies.

Attachment Links — A, K, and EP Types
Attachment inner and outer links for fitting conveyor accessories at specified intervals within the chain run. Available in all standard pitch sizes. Custom attachment forms manufactured to drawing.

Chain Guides and Track Profiles
UHMWPE guide profiles in C2040 through C2080 standard widths for flat-track double pitch chain conveying systems. Available as straight sections and standard bend radii.

Bent Side Plate Chain (K-Type)
Double pitch conveyor chain with formed outer link plates providing a flat upper surface for direct accessory attachment without additional brackets. Standard and custom attachment geometries available.

Customer Reviews

★★★★★

“We’ve been using C2060 double pitch in our grain elevator conveyors for three seasons. The chains have handled the abrasive grain dust environment significantly better than the standard short-pitch chains we used previously. Lubrication intervals are manageable and the elongation rate has been well within spec throughout.”

R
Rudi Berger
Operations Manager — Bavarian Grain Handling Systems
★★★★★

“Our fabric handling conveyors require very precise chain pitch to avoid fabric misalignment through the process stages. The double pitch chains from this supplier hold their pitch tolerance consistently across the full run length. We’ve had no alignment issues since switching from our previous supplier two years ago.”

P
Patricia Moreau
Technical Purchasing — Angers Textile Machinery SAS
★★★★★

“Ordered C2040 with K-type attachments for our carton conveying line. The bent side plates arrived correctly formed and the attachment drilling was exactly to our specification drawings. Lead time was 12 days from order confirmation — faster than we expected for custom attachment work. Will be placing a repeat order for the second line.”

A
Andrew Kimani
Plant Engineer — Mombasa Packaging Ltd.

Frequently Asked Questions

What is the difference between a double pitch chain and a standard short pitch chain?+
Double pitch chains have a pitch exactly twice that of the equivalent short pitch chain, with the same roller diameter, pin diameter, and inner width. The longer pitch reduces the number of links per unit length, making the chain lighter and less expensive per metre for slow-speed conveying. Short pitch chains are optimised for high-speed power transmission; double pitch chains are optimised for slow-speed conveying. See our detailed article on double pitch chains for the full technical comparison.
Can double pitch chains be used with standard short pitch sprockets?+
No — double pitch chains require sprockets specifically designed for the double pitch, either with alternating (every other tooth) engagement profile or a purpose-designed full-tooth double pitch profile. Standard short-pitch sprockets will not correctly engage a double pitch chain and will cause accelerated wear and chain jumping.
What speed range is appropriate for double pitch conveyor chains?+
Double pitch chains are suitable for conveying speeds from very slow (near static, for indexing applications) up to approximately 0.5–0.8 m/s for the larger sizes, and up to about 1.5 m/s for smaller pitches like C2040. Above these speeds, the polygon effect from the large pitch and low tooth count becomes significant. For conveyor speeds above 1 m/s, short pitch chains are generally more appropriate.
Are bent side plate and attachment variants available for all sizes?+
Bent side plate (K-type) and A-type attachment variants are available for all standard double pitch sizes from C2040 through C2120. EP (extended pin) attachment chains are available for selected sizes. Custom attachment forms can be produced from your drawings for any pitch size — contact us with your attachment geometry and we will confirm production feasibility and lead time.
Can double pitch chains be mixed with short pitch chain in the same conveyor system?+
No — double pitch and short pitch chains cannot be mixed in the same run. Both the pitch and the sprocket engagement geometry are fundamentally different. If you need to change from one type to the other, the chain and all sprockets must be replaced simultaneously. However, both types can coexist on different sections of the same overall conveyor system, each section using its own matched chain-and-sprocket assembly.

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For more on conveyor chain selection, see our article on what a double pitch roller chain is and where it is used and our guide on where roller chain is used in industrial machinery.