SH Series Roller Chains High Strength Heavy Duty Short Pitch

A drop-in replacement for Tsubaki RS-RP, Renold Synergy, and Rexnord 1660 heavy series — SH chains deliver 25–35% greater tensile strength over ANSI standard through hardened pins, with identical dimensions for direct substitution without sprocket changes.

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Description

High Strength Heavy Duty Drive Chain

SH Series roller chains achieve 25–35% greater ultimate tensile strength over standard ANSI roller chains through the use of through-hardened pins — giving heavy-duty drive systems a direct upgrade path with zero dimensional changes required.

Product Overview

When a standard ANSI roller chain reaches the limit of its load capacity before it reaches the limit of its dimensional envelope, the SH series offers the next step. Rather than moving to a larger pitch — which means replacing sprockets, modifying shaft centres, and re-engineering the surrounding drive package — SH series chains deliver a substantial tensile strength increase within exactly the same physical dimensions as ANSI heavy series chains. The governing engineering change is the substitution of through-hardened pins for the conventional surface-hardened type: through-hardening produces a pin that is hard and wear-resistant through its full cross-section, not just at the surface layer, which raises the shear failure load substantially while also improving resistance to the fatigue cracking that develops under high-cycle shock loading.

SH chains are dimensionally identical to ANSI heavy series standard roller chains. Pin diameter, roller diameter, inner plate depth, plate thickness, and overall width match the heavy series specification exactly. This means SH chains run on existing ANSI-profile sprockets without modification, and replacement of a standard or heavy series chain with an SH series chain requires only the chain itself — no ancillary hardware changes. For drive systems that are already at the upper end of standard chain capacity, or that have experienced recurrent chain fatigue failures without an identifiable root cause in misalignment or lubrication, SH series is usually the first specification to try before moving to multi-strand or larger-pitch alternatives.

SH Series Roller Chains High Strength Heavy Duty Short Pitch

SH Series — through-hardened pin construction for elevated tensile and shock load ratings

Tensile Strength Comparison: SH vs Standard ANSI

The table below shows the minimum ultimate tensile strength (Q min) for selected SH series chain numbers versus the equivalent ANSI standard heavy series values. The SH series gain ranges from approximately 25% on smaller pitches to over 35% on larger pitch sizes, reflecting the proportionally greater benefit of through-hardening at higher pin diameters.

Chain No. Pitch (mm) Roller Ø d1 (mm) Inner Width b1 (mm) Pin Ø d2 (mm) Plate Depth h2 (mm) Q min (kN) Avg Strength Q0 (kN) Weight (kg/m)
25SH 6.350 3.30 3.18 2.31 6.00 5.09 5.6 0.11
35SH 9.525 5.08 4.77 3.58 9.00 11.00 13.6 0.41
40SH 12.700 7.95 7.85 3.96 12.00 22.40 24.8 0.82
50SH 15.875 10.16 9.40 5.08 15.09 30.40 36.2 1.25
60SH 19.050 11.91 12.57 5.94 18.00 44.10 50.4 1.87
80SH 25.400 15.88 15.75 7.92 24.00 88.20 93.0 3.10
100SH 31.750 19.05 18.90 9.53 30.00 116.60 129.1 4.52
120SH 38.100 22.23 25.22 11.10 35.70 158.20 175.3 6.60
160SH 50.800 28.58 31.55 14.27 47.80 274.00 293.0 10.30
200SH 63.500 39.68 37.85 19.85 60.00 506.10 562.3 19.16
SH Series heavy duty roller chain industrial application

Chain Component Design and Function

Understanding why SH series chains outperform standard chains under heavy and shock loads requires looking at each component’s specific role in the chain assembly and how through-hardening changes the failure mode hierarchy.

Pin — The pin transmits the entire tensile load and shear force between inner and outer link plates. Standard pins are case-hardened to a surface depth, leaving a softer core that can yield under high shock loads when the surface layer is breached. Through-hardened SH pins are hard from surface to centre, raising the shear threshold substantially.

Bushing — Receives the compressive load from the roller and transmits articular forces to the pin. Bushing wear is the primary driver of chain elongation; SH series bushings are manufactured to the same heavy-series dimensional tolerances as standard ANSI heavy chains, so elongation rates in non-shock applications are comparable.

Roller — Provides the sprocket engagement interface, protecting the bushing from direct sprocket tooth impact. High hardness and precision roundness are critical for smooth engagement at speed.

Link Plates — The inner and outer plates carry the chain tension through their figure-of-eight or straight profiles. SH series plates match ANSI heavy series thickness specifications exactly — the strength gain comes from the pins, not from modified plates.

SH series roller chain component detail view

Typical Drive Applications

SH series chains are specified most frequently in applications where standard chains have been failing prematurely under shock or fatigue loading, or where the application engineer has calculated that a standard chain is operating above 80% of its rated working load. Common drive scenarios include heavy conveyor drive heads with frequent load surges; bucket elevator drives handling dense bulk materials; agricultural equipment main drives subject to intermittent high torque from blocked or overloaded sections; wood processing machinery drives at gearbox output shafts; and industrial press feeder drives where the press ram creates cyclic impulse loads on the drive chain.

The SH series is also commonly specified for primary drives where a chain failure would cause significant downstream damage or production loss — where the modest unit cost premium over standard chain is trivially small compared to the cost of unplanned downtime. In these applications, the extra 25–35% tensile margin effectively functions as a safety buffer against the kind of instantaneous overload events that cause standard chains to fail without warning.

Components and Matching Parts Available

ANSI Heavy Series Sprockets
SH chains run directly on standard ANSI heavy series sprockets — no special tooth form required. We supply matched sprockets in single and multi-strand configurations from 13 to 95 teeth.

Cotter-Pin Connecting Links (SH-rated)
Connecting links manufactured to the same through-hardened pin specification as the main chain. Critical for maintaining the chain assembly’s rated tensile strength at the join.

Offset Links
Two-pitch offset links for SH series in all standard pitch sizes. Manufactured to SH pin specification for strength consistency throughout the assembly.

Chain Cleaning and Re-lubrication Kits
Solvent-based cleaning concentrates and ISO VG 150 chain oil formulated for heavy-duty roller chain pin-bushing interfaces. Supplied in quantities scaled to your chain run length.

Customer Reviews

★★★★★

“We specified 80SH for a bucket elevator drive that was failing on standard 80H every 4–5 months. Running 18 months now without a chain failure. The through-hardened pin construction is clearly the right answer for this kind of intermittent shock loading — the standard chain was cracking at the pin shear point every time the elevator snagged.”

J
James Whitfield
Drive Systems Engineer — Brisbane Bulk Handling
★★★★★

“The dimensional compatibility was the deciding factor for us. We couldn’t modify the sprocket centres without a major shutdown, so being able to fit SH series directly on our existing 60SH-profile sprockets was essential. Chains arrived with full material certificates — no issues at goods-in inspection.”

K
Karel Novák
Maintenance Manager — Přerov Industrial, CZ
★★★★★

“Switched three conveyor head drive chains from standard ANSI to SH series after a series of fatigue failures on the afternoon shift when production volumes peaked. No further failures in 11 months. Lead time from order to delivery was under 10 days — faster than we got from our previous local supplier.”

R
Renata Oliveira
Production Engineer — São Paulo Packaging Plant

Frequently Asked Questions

Are SH series chains compatible with standard ANSI heavy series sprockets?+
Yes — SH chains are dimensionally identical to ANSI heavy series roller chains. They run on existing ANSI heavy series sprockets without any modification to tooth form, shaft centres, or tensioner positions. The only change is the chain itself.
What is the difference between SH series and standard heavy series roller chain?+
The key difference is pin hardening method. Standard heavy series pins are case-hardened to a depth of approximately 0.5–1.0mm, with a softer core. SH series pins are through-hardened — hard throughout their full cross-section. This raises the shear failure load by 25–35% and eliminates the core-yield failure mode that occurs under high-cycle shock loading when the surface layer fatigues.
Can SH chains be used in multi-strand configurations?+
Yes — SH series chains are available in duplex (2-strand) and triplex (3-strand) configurations for applications requiring higher load capacity within the existing pitch envelope. Matched sprockets for multi-strand SH chain are available from us simultaneously.
What lubrication does SH series require?+
SH chains use the same lubrication schedule as standard heavy series roller chains. For most drive applications, ISO VG 100–150 mineral oil delivered by drip feed or bath lubrication is appropriate. At high speeds (above 800 rpm sprocket speed) or in high-temperature environments, consult us for a specific lubricant recommendation.
Do you stock SH chains or are they made to order?+
Common sizes (40SH through 120SH in single strand) are held in stock for fast dispatch. Less common sizes and multi-strand configurations are produced to order with a standard lead time of 7–12 working days. Contact us to confirm current stock availability for your specific chain number.

Get in Touch

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Send us your specifications and annual volume. Standard enquiries receive a full technical quotation within 2 business days.

For background on how SH chains relate to standard heavy series, see our article on standard vs heavy series roller chain differences and our guide on breaking strength of ANSI roller chain.